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熱噴涂設備-噴鋅機-噴鋁機

 

噴(pen)涂工藝的(de)設備全系列

熱噴涂料裝置(噴鋅(xin)(xin)機(ji)(ji),噴鋁機(ji)(ji),噴鋅(xin)(xin)鋁碳素鋼機(ji)(ji))題(ti)材(cai)

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱涂裝題(ti)材流程:以特(te)定熱原將涂裝建材(橡膠線或粉材)放熱,放熱的(de)建材演(yan)(yan)變成(cheng)熔融或半(ban)熔融方式的(de)粒子,那些粒子以縮短(duan)氧(yang)氣為原因以一些 的(de)線速(su)度沖擊力并出(chu)現在基身體表(biao)(biao)面(mian)表(biao)(biao)面(mian),演(yan)(yan)變成(cheng)還具有一些 特(te)點的(de)涂裝層。

·以保證發熱器(qi)鍋爐的各種不同(tong),可有(you)焚燒法和(he)發熱器(qi)法。一(yi)方(fang)面(mian)收錄(lu)焚燒烈火(huo)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)噴(pen)塑(su)、閃爆(bao)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)噴(pen)塑(su)及高速(su)度烈火(huo)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)噴(pen)塑(su)(HVOF);另外一(yi)個(ge)比如(ru)脈(mo)沖靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)噴(pen)塑(su)料(liao)及等(deng)鐵陽(yang)(yang)陽(yang)(yang)離(li)子(zi)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)噴(pen)塑(su)料(liao)(又分自然壓等(deng)鐵陽(yang)(yang)陽(yang)(yang)離(li)子(zi)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)噴(pen)塑(su)料(liao)與水穩等(deng)鐵陽(yang)(yang)陽(yang)(yang)離(li)子(zi)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)噴(pen)塑(su)料(liao))。靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)噴(pen)塑(su)料(liao)工藝設備(bei)對(dui)耐磨涂層發生主要直接影響的是靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)靜(jing)(jing)(jing)(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)(fen)(fen)(fen)(fen)(fen)(fen)(fen)末(mo)(mo)噴(pen)塑(su)料(liao)氣溫(嚴格規(gui)范的說,是溶滴挑(tiao)戰基表淺(qian)面(mian)時的氣溫)和(he)溶滴挑(tiao)戰單單從表面(mian)的運行(xing)速(su)度。

·斯特爾熱靜(jing)(jing)電粉(fen)末噴(pen)(pen)漆(qi)料系統性包(bao)括常(chang)用(yong)高(gao)壓(ya)鐵塔、燈桿、橋梁施(shi)工(gong)、水閘們、港口碼頭等組(zu)成件大空間常(chang)態化防腐處理(li)及造紙廠(chang)烘缸、刷輥、曲軸等工(gong)件面(mian)上(shang)(shang)的面(mian)上(shang)(shang)受到磨損的靜(jing)(jing)電粉(fen)末噴(pen)(pen)漆(qi)料消(xiao)除,還適常(chang)用(yong)電阻、電瓷(ci)服(fu)務行業(ye)的電極材料靜(jing)(jing)電粉(fen)末噴(pen)(pen)漆(qi)料等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

表層功能性 Coating function

合理(li)性(xing)英(ying)國F.N.LONGO對熱噴塑涂膜的幾(ji)大(da)類方式,涂膜按功用可(ke)可(ke)以分(fen)為:

1、防(fang)腐蝕損表(biao)層(ceng)。涵蓋抗黏(nian)住變形(xing)、面上疲乏(fa)變形(xing)表(biao)層(ceng)和耐(nai)沖濁表(biao)層(ceng)。在這其(qi)中(zhong)一(yi)部分條件(jian)還抗恒溫(<538C)有損壞和抗耐(nai)高溫(538~843C)損耗(hao)涂膜之分。

2、耐溫度(du)抗鈍化鋁層(ceng)。宜種鋁層(ceng)收錄溫度(du)的(de)時候(表中(zhong)(zhong)有鈍化歡樂(le)氣氛(fen)、氧化性混合氣體、要高于843℃的(de)沖(chong)蝕及(ji)熱障)和(he)熔融彩石(shi)過程中(zhong)(zhong) (在這其中(zhong)(zhong)有熔融鋅、熔融鋁、熔融鐵和(he)鋼(gang)、熔融銅)所采用的(de)納米涂層(ceng)。

3、抗(kang)時尚和浸漬銹(xiu)(xiu)蝕表層。時尚銹(xiu)(xiu)蝕還(huan)主要包(bao)括行業團隊(dui)氛圍、鹽性團隊(dui)氛圍、田野(ye)團隊(dui)氛圍等(deng)會導致(zhi)的銹(xiu)(xiu)蝕;浸漬銹(xiu)(xiu)蝕還(huan)主要包(bao)括直(zhi)飲惠陽、非(fei)直(zhi)飲惠陽、熱惠陽、食(shi)鹽水、物理化學和美食(shi)代加工等(deng)會導致(zhi)的銹(xiu)(xiu)蝕。

4、電導和熱敏功率(lv)電阻金(jin)屬納(na)米(mi)涂(tu)層(ceng)。此種金(jin)屬納(na)米(mi)涂(tu)層(ceng)用(yong)在電導、熱敏功率(lv)電阻和屏蔽(bi)掉。

5、回到面積耐磨納米(mi)涂(tu)層(ceng)。這種耐磨納米(mi)涂(tu)層(ceng)用在鐵(tie)基(可(ke)鉆削與可(ke)軸類的(de)(de)高(gao)碳(tan)鋼和(he)耐蝕鋼)和(he)有(you)色鋁(lv)合金(jin)材(cai)料鋁(lv)合金(jin)材(cai)料(鎳、鈷、銅、鋁(lv)、鈦及孩子的(de)(de)鋁(lv)合金(jin))材(cai)質。

6、物理部分寬(kuan)度把控(kong)金屬涂覆。這種金屬涂覆可磨。

7、耐(nai)生物碳電(dian)學(xue)(xue)的(de)的(de)被腐(fu)蝕(shi)鍍層。生物碳電(dian)學(xue)(xue)的(de)的(de)被腐(fu)蝕(shi)例如不同(tong)的(de)酸、堿、鹽,不同(tong)的(de)硅(gui)酸物和不同(tong)的(de)生物碳生物碳電(dian)學(xue)(xue)材質(zhi)的(de)的(de)的(de)被腐(fu)蝕(shi)。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴砂機械產品

新產(chan)品(pin)特征(zheng) Product features

高焊(han)(han)弧(hu)粉末噴(pen)涂(tu)(tu)工(gong)藝(yi)(yi)機(ji)是大公司研究的開發的本身新產品。它(ta)是以電發生焊(han)(han)弧(hu)為熱環境,將(jiang)復合絲(si)融化,以解壓縮冷空(kong)氣去(qu)霧(wu)化吸入及降溫,將(jiang)需(xu)粉末噴(pen)涂(tu)(tu)工(gong)藝(yi)(yi)用復合絲(si)吹(chui)成微細小粒,高噴(pen)向(xiang)經過了預解決工(gong)件產品外觀,可以獲得好鍍層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適(shi)合面積(ji) Applicable scope

1. 電力鐵塔(ta)、紐帶、水道閘、港口碼(ma)頭等鋼的(de)結構噴鋅噴鋁抗(kang)腐(fu)蝕。

2. 造紙廠烘缸、印刷制(zhi)版輥(gun)、曲軸等產品表層有(you)損壞的(de)粉末(mo)噴涂修(xiu)復系統(tong)。

3. 濾波電容、電瓷這個行業的參比電極涂裝等。

4. 電廠鍋爐(lu)四管、制粉(fen)設計(通(tong)風機水(shui)輪及蝸殼(ke))、滾筒軸、烘缸、軸類、塑膠模具等防磨(mo)防腐施工粉(fen)末噴(pen)涂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機(ji)設(she)備型號規格Model

STR-400

STR-400A

STR-250-D

手機輸入電壓(ya)值Input voltage

3相AC380V、50Hz

額定的讀取效率Rated output power

18kw

13kw

7kw

額定負(fu)載電流值Rated current

400A

300A

250A

的輸出電流Output voltage

21~45V

18~42V

14~36V

 

電機負載(zai)率Load rate

60%

交流(liu)電壓設定級數Voltage regulation series

粗、細調各3檔、共9檔

外(wai)表寸(cun)尺Envelop dimensions

600×460×850

質量Weight

215kg

195kg

140kg

絕緣電(dian)阻定級Insulation class

E

 

大部(bu)分能(neng)力技術指標 Main technical parameters

噴涂工藝資料

Spray materials

橡膠線的直徑

Wire diameter(mm)

實用運作電壓電流

Common working current(A)

負載電流值

load voltage(V)

挑(tiao)選空氣(qi)當中帽小口徑

Choose air hat caliber(mm)

噴涂工藝生產率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

鐵絲(si)Copper wire

2.0

150-200

35-40

7-8

18

高(gao)合(he)金鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹(xiu)剛絲(si)Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫金屬(shu)絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)機(ji) 由迅(xun)速弧光焊接噴(pen)槍、弧光焊接粉末噴(pen)涂電壓(ya)構成。另需匹配機(ji) :室(shi)(shi)內(nei)(nei)空空氣(qi)(qi)(qi)當(dang)中(zhong)壓(ya)力縮(suo)機(ji)、室(shi)(shi)內(nei)(nei)空氣(qi)(qi)(qi)當(dang)中(zhong)空氣(qi)(qi)(qi)濾芯器(qi)、放絲(si)盤架(jia)。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

氧氣水壓

Air pressure

錄入電源模塊

Input power

輸送耗油率

Output power

所在(zai)變壓器空載端電壓

Load voltage output

電源線權重

Power weight

設定電阻值

Adjusting voltage

>0.5Mpa

380V(380V)50HZ

16KW

18-44V

178kg

0-24V

 

選用一梯式(shi)電氣控制氣、電旋鈕(niu),工(gong)作更快捷(jie),可實(shi)現了長空距登高作業(ye)題。

粒子束飛行網(wang)絡速度達420m/s往上。

徑向氣團(tuan)時速達600m/s。

表層磨合率不小于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍毛重

Gun weight

空氣的心理壓力

Air pressure

氣氛耗損量

Air consumption

送絲重力

Send silk gravity

調速器比率

Speed range

輸進電流值

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無級變速調節

≤24V(整流)

 

粉末噴涂裝置類型

1、電(dian)孤噴漆機(ji)主要(yao)是用以鋼(gang)設計(ji)的大占地防腐材料及輪胎磨損或(huo)加工處理錯(cuo)誤操作的零(ling)件(jian)表(biao)明(ming)修理和光催化(hua)原理電(dian)容(電(dian)容器)導電(dian)鋁層(ceng)等。

2、最主要噴涂工藝原材料:鋅、鋁等(deng)。

3、給出(chu)各(ge)不相同(tong)工程狀(zhuang)況的(de)的(de)生產需要,該電弧焊接噴槍(qiang)可規(gui)定在數控機(ji)床上對(dui)準則的(de)大軸類去靜電噴涂。

4、常用拉(la)式焊弧(hu)噴(pen)槍(qiang),推式焊弧(hu)噴(pen)槍(qiang)也可以讓用。

5、該供(gong)電將噴(pen)槍載荷掌控(kong)、送(song)絲變速、其他氣體線路(lu)集渾身是(shi)非常理(li)想的焊(han)弧噴(pen)噴(pen)涂(tu)工藝環保設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

弧光噴砂:
電孤電子線涂裝加工制作工藝 一項運用了不銹鋼焊接加工制作工藝 的輕松性和輕便性的熱涂裝加工制作工藝 系統軟件水平,這種良好的的外外壁除理系統軟件水平實際情況上能夠在任何的場地不方便地采用。最后,電孤涂裝加工制作工藝 系統軟件的入料特性使之能夠夢想地采用于大使用面積外外壁除理公共場合,舉個例子玄幻搭建的鋼格局和玄幻輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
弧光焊接電子線熱噴漆將電子線恢復受熱、吸霧,并將液滴噴出到鋁件外面。該工序運行弧光焊接供暖,而并非運行氧-氣體燃料烈焰煤氣石油氣合金金屬。在1個多線系統里,弧光焊接培養一個填裝了需噴漆成分的電子線反相極頭,電子線的重疊點直接性wifi定位在壓解空氣質量噴出頭右前方,當弧光焊接存在的熱能量受熱電子線,噴出頭將熔融液滴噴入鋁件外面。機械設備喂料器將三種電子線維持超出保持弧光焊接噴漆和煤氣石油氣涂料的市場均衡。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是所有產品防范、玻璃鋼防銹的設施設備。為處理產品外面的氧化反應,之前的一半都應用表面層油漆愛護,其玻璃鋼防銹年數一半在3-5年,如此必須要 常常性使用檢修、大新車保養,花費多人工手動操作資源配置。現應用產品外面噴砂后噴鋅、再上漆生產技術用以愛護,玻璃鋼防銹年數led光通量30年上述不用大新車保養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。